AMUSEMENT PARK EQUIPMENT MAINTENANCE CHECKLIST TEMPLATE

Created by ChecklistGuro (https://checklistguro.com)

--- DAILY WALK-AROUND INSPECTIONS ---
[ ] Ride Location
[ ] Inspection Start Time
[ ] Tire Pressure (PSI)
[ ] Fluid Levels (Oil, Water, Hydraulic) (Full, Low, Empty)
[ ] Visible Damage (Cracks, Rust, Leaks, Loose Bolts, Scratches, None)
[ ] General Notes

--- WEEKLY MECHANICAL INSPECTIONS ---
[ ] Engine RPM at Idle
[ ] Hydraulic Fluid Level (in)
[ ] Air Pressure (PSI)
[ ] Describe any unusual noises during operation
[ ] Condition of Belts (Good, Fair, Poor) (Good, Fair, Poor)
[ ] Condition of Hoses (Good, Fair, Poor) (Good, Fair, Poor)
[ ] Date of Last Lubrication
[ ] Notes on visual inspection of mechanical components

--- MONTHLY SAFETY SYSTEM TESTS ---
[ ] Technician Signature (Safety System Test)
[ ] Date of Safety System Test
[ ] Time of Safety System Test
[ ] Emergency Stop Activation Force (lbs)
[ ] Restraint System Latch Strength (lbs)
[ ] Emergency Stop Functionality (Functional, Needs Repair, Out of Service)
[ ] Restraint System Integrity (Pass, Fail, Needs Inspection)
[ ] Notes/Observations (Safety System Test)

--- ANNUAL THOROUGH INSPECTIONS ---
[ ] Overall Structural Assessment Notes
[ ] Non-Destructive Testing (NDT) Reports (e.g., Ultrasonic, Magnetic Particle)
[ ] Hydraulic Pressure Test Result (PSI)
[ ] Brake System Efficiency (%)
[ ] Ride Control System Firmware Version (V1.0, V1.1, V1.2, V1.3)
[ ] Last Calibration Date - Safety Sensors
[ ] Certified Technician Signature
[ ] Safety System Tests Passed (Check all that apply) (Emergency Stop Function, Restraint System Check, Audio/Visual Warning Systems, Fail-Safe Mechanisms)

--- RIDE-SPECIFIC MAINTENANCE ---
[ ] Ride-Specific Unusual Noises or Vibrations Noted
[ ] Track Friction Coefficient (if applicable)
[ ] Last Hydraulic Fluid Change (if applicable)
[ ] Control System Software Version (v1.0, v1.1, v1.2, v2.0)
[ ] Photographs of Ride Components (if necessary)
[ ] Last Sensor Calibration Time
[ ] Ride-Specific Torque Specifications Verified

--- ELECTRICAL SYSTEM CHECKS ---
[ ] Voltage (V)
[ ] Current (A)
[ ] Insulation Resistance (MÎ©)
[ ] Breaker Status (On, Off, Tripped)
[ ] Wiring Issues Found (Exposed Wiring, Corrosion, Loose Connections, Damaged Insulation)
[ ] Last Inspection Date
[ ] Inspection Time
[ ] Notes/Observations

--- HYDRAULIC SYSTEM MAINTENANCE ---
[ ] Hydraulic Fluid Level (inches)
[ ] Hydraulic Fluid Pressure (PSI)
[ ] Reservoir Temperature (Â°C)
[ ] Fluid Condition (Visual) (Excellent, Good, Fair, Poor)
[ ] Notes on Fluid Condition & Appearance
[ ] Last Filter Replacement Date
[ ] Technician Signature

--- PNEUMATIC SYSTEM MAINTENANCE ---
[ ] Air Tank Pressure (PSI)
[ ] Filter Pressure Drop (PSI)
[ ] Lubricant Type (Oil-Free, Light Oil, Medium Oil, Heavy Oil)
[ ] Last Lubrication Date
[ ] Notes on Air Line Condition
[ ] Leak Detection Test Result (Pass, Fail, N/A)
[ ] Cylinder Extension Speed (in/s)

--- STRUCTURAL INTEGRITY ASSESSMENTS ---
[ ] Assessment Date
[ ] Temperature (Fahrenheit)
[ ] GPS Coordinates of Assessment Point
[ ] Corrosion Depth (mm)
[ ] Detailed Description of Observed Damage (if any)
[ ] Type of Corrosion Observed (Uniform, Pitting, Galvanic, N/A)
[ ] Crack Length (inches)
[ ] Photos of Structural Components

--- LUBRICATION RECORDS ---
[ ] Lubrication Date
[ ] Lubrication Time
[ ] Lubricant Type (Grease, Oil, Specialty Lubricant)
[ ] Quantity Used (Units)
[ ] Lubricant Brand
[ ] Part/Component Lubricated
[ ] Technician Signature
[ ] Notes/Observations

--- END OF TEMPLATE ---
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