BIOFUEL PRODUCTION FACILITY INSPECTION CHECKLIST TEMPLATE

Created by ChecklistGuro (https://checklistguro.com)

--- FEEDSTOCK HANDLING & STORAGE ---
[ ] Feedstock Arrival Quantity (tons)
[ ] Date of Last Feedstock Delivery
[ ] Feedstock Type (Corn, Soybeans, Sugarcane, Algae, Other)
[ ] Moisture Content (%)
[ ] Observations on Feedstock Condition
[ ] Storage Condition Assessment (Visual) (Good, Fair, Poor)
[ ] Upload Photo of Storage Area

--- PRE-PROCESSING EQUIPMENT ---
[ ] Feedstock Moisture Content (%)
[ ] Particle Size (mm) - Average
[ ] Crusher Operating Condition (Excellent, Good, Fair, Poor)
[ ] Observations on Conveyor System
[ ] Last Belt Cleaner Replacement Date
[ ] Screening Efficiency (Meets Specification, Below Specification, Not Applicable)

--- CONVERSION/REACTION PROCESS ---
[ ] Reactor Temperature (Celsius)
[ ] Reactor Pressure (Bar)
[ ] Catalyst Type (Type A, Type B, Type C)
[ ] Reaction Time (Minutes)
[ ] Any unusual observations during reaction
[ ] Date of Catalyst Change
[ ] Time of Reaction Start

--- SEPARATION & PURIFICATION ---
[ ] Biofuel Product Purity (%)
[ ] Distillation Column Efficiency (High, Medium, Low)
[ ] Water Content (ppm)
[ ] Observations on Membrane Filtration Performance
[ ] Solvent Recovery System Status (Operational, Under Maintenance, Not Operational)
[ ] Last Solvent Change Date

--- QUALITY CONTROL & LABORATORY TESTING ---
[ ] Biofuel Density (kg/m³)
[ ] Water Content (%)
[ ] Sulfur Content (ppm)
[ ] ASTM Standard Used (ASTM D6751, ASTM D7762, Other)
[ ] Date of Analysis
[ ] Time of Analysis
[ ] Lab Report (PDF)
[ ] Comments/Deviations from Standard

--- WASTE MANAGEMENT & EMISSIONS CONTROL ---
[ ] Wastewater Discharge Flow Rate (m³/hr)
[ ] CO2 Emissions (tonnes/year)
[ ] NOx Emissions (kg/year)
[ ] SOx Emissions (kg/year)
[ ] Waste Storage Compliance (Regulations) (Fully Compliant, Partially Compliant, Non-Compliant)
[ ] Waste Streams Handled (Solid Waste, Liquid Waste, Gaseous Emissions, Sludge, Byproducts)
[ ] Last Waste Management Plan Review Date

--- UTILITIES (POWER, WATER, STEAM) ---
[ ] Power Supply Voltage (V)
[ ] Power Consumption (kW)
[ ] Water Intake Rate (m³/hr)
[ ] Steam Pressure (bar)
[ ] Backup Power System Status (Operational, Standby, Faulted)
[ ] Last Water System Inspection Date
[ ] Time of Last Steam Pressure Test
[ ] Notes on Utility Performance

--- SAFETY SYSTEMS & EMERGENCY RESPONSE ---
[ ] Fire Suppression System Status (Operational, Needs Maintenance, Out of Service)
[ ] Emergency Lighting Functionality (Fully Functional, Requires Testing, Malfunctioning)
[ ] Last Fire Drill Date
[ ] Emergency Exit Path Clarity
[ ] Emergency Response Equipment Availability (First Aid Kits, Fire Extinguishers, Personal Protective Equipment (PPE), Spill Control Kits)
[ ] Emergency Response Plan Review Notes
[ ] Location of Emergency Assembly Point

--- EQUIPMENT MAINTENANCE & INSPECTIONS ---
[ ] Last Maintenance Date
[ ] Operating Hours Since Last Maintenance
[ ] Maintenance Work Performed (Detailed Description)
[ ] Attach Maintenance Records/Reports
[ ] Maintenance Type (Preventative, Corrective, Routine)
[ ] Next Scheduled Maintenance Cycle (in days)
[ ] Technician Signature

--- PERSONNEL TRAINING & COMPETENCY ---
[ ] Number of Personnel Trained (Last 12 Months)
[ ] Primary Training Areas Covered (Process Safety Management, Emergency Response, Equipment Operation, Hazard Communication, Lockout/Tagout, Confined Space Entry)
[ ] Date of Last Refresher Training
[ ] Certifications Held by Key Personnel (HAZWOPER, OSHA 30, Process Safety Specialist, Certified Environmental Professional)
[ ] Upload Training Records (PDF)

--- END OF TEMPLATE ---
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