BREWERY EQUIPMENT MAINTENANCE CHECKLIST TEMPLATE

Created by ChecklistGuro (https://checklistguro.com)

--- BOILING KETTLE & RELATED SYSTEMS ---
[ ] Kettle Pressure (PSI)
[ ] Steam Flow Rate (lbs/hr)
[ ] Boil Temperature (°F)
[ ] Burner Flame Appearance (Blue, Yellow, Orange, Uneven)
[ ] Valve Leakage (None, Minor, Moderate, Severe)
[ ] Last Inspection Date (Burner)
[ ] Notes on Kettle Performance

--- MASH TUN & LAUTER TUN ---
[ ] Mash Tun Temperature (°F)
[ ] Lauter Tun Sparge Water Temperature (°F)
[ ] Lauter Tun False Bottom Condition (Clean, Minor Debris, Significant Debris - Requires Cleaning, Damaged)
[ ] Observations & Notes
[ ] Last False Bottom Cleaning Date
[ ] Lauter Tun Drainage Time (minutes)
[ ] Mash Tun Heating Element Condition (Good, Visible Wear, Malfunctioning, Replaced)

--- FERMENTATION VESSELS ---
[ ] Tank Pressure (PSI)
[ ] Temperature (Fahrenheit)
[ ] Last CIP Date
[ ] Observation Time
[ ] Notes on Fermentation Progress/Observations
[ ] Temperature Control Functioning? (Yes, No, N/A)
[ ] Photo of Tank Interior (if applicable)

--- FILTRATION & CLARIFICATION EQUIPMENT ---
[ ] Filter Pressure (PSI)
[ ] Backwash Flow Rate (GPM)
[ ] Last Filter Element Change Date
[ ] Description of any unusual observations during operation
[ ] Filter Element Condition (Excellent, Good, Fair, Poor)
[ ] Photos of Filter Condition (Optional)
[ ] Centrifuge Speed (RPM)

--- PACKAGING LINE (BOTTLING/CANNING) ---
[ ] Bottling Speed (bottles/min)
[ ] Last Belt Inspection Date
[ ] Fill Volume Deviation (ml)
[ ] Bottle/Can Quality (Visual) (Excellent, Good, Fair, Poor)
[ ] Issues Observed (Label Misalignment, Fill Level Issues, Bottle/Can Damage, Capping Problems, Conveyor Issues)
[ ] Last Line Cleaning Time
[ ] Number of Rejected Bottles/Cans

--- CIP (CLEAN-IN-PLACE) SYSTEM ---
[ ] Last CIP Cycle Date
[ ] CIP Cycle Start Time
[ ] Caustic Concentration (%)
[ ] Acid Concentration (%)
[ ] CIP Chemical Type (Caustic, Acid, Sanitizer)
[ ] Notes on CIP Cycle (e.g., unusual observations)
[ ] Nozzle Performance (Excellent, Good, Fair, Poor)
[ ] Photo of Nozzle Configuration

--- GLYCOL CHILLER SYSTEM ---
[ ] Chiller Inlet Temperature (°F)
[ ] Chiller Outlet Temperature (°F)
[ ] Condenser Pressure (PSI)
[ ] Suction Pressure (PSI)
[ ] Refrigerant Level (lbs/oz)
[ ] Last Refrigerant Top-Up Date
[ ] Notes/Observations
[ ] Chiller Performance (Excellent, Good, Fair, Poor)

--- COMPRESSED AIR SYSTEM ---
[ ] Compressor PSI Reading
[ ] Tank Pressure Reading
[ ] Air Filter Differential Pressure (in H2O)
[ ] Air Compressor Oil Level (Full, Adequate, Low, Critical)
[ ] Last Filter Replacement Date
[ ] Last Drain Valve Cycle Time
[ ] Any Unusual Noises or Observations?

--- ELECTRICAL SYSTEMS ---
[ ] Panel Voltage (V)
[ ] Motor Insulation Resistance (Meg Ohms)
[ ] Last Electrical Safety Inspection Date
[ ] Panel Condition (Visual Inspection) (Excellent, Good, Fair, Poor)
[ ] Notes on Wiring Condition
[ ] Motor Amperage (Current)
[ ] Time of Motor Start/Stop (if applicable)

--- PUMPS & VALVES ---
[ ] Pump 1 Flow Rate (GPM)
[ ] Pump 1 Motor RPM
[ ] Valve 1 Pressure (PSI)
[ ] Valve 1 Operation (Open/Closed/Partially Open) (Open, Closed, Partially Open)
[ ] Valve 1 Leakage Observations
[ ] Last Lubrication Date (Pump 2)
[ ] Valve 3 Stem Backlash (inches)
[ ] Pump 4 Noise Level (Normal/Audible/Excessive) (Normal, Audible, Excessive)

--- END OF TEMPLATE ---
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