CONDITION-BASED MAINTENANCE WORKFLOW

Created by ChecklistGuro (https://checklistguro.com)

[ ] Fetch Sensor Telemetry Data: Retrieve recent vibration, temperature, and pressure readings from the Asset IoT data model.
[ ] Calculate Health Score: Execute a formula weighing temperature, vibration, and hours of operation to determine a degradation percentage.
[ ] Fetch Equipment Thresholds: Get the predefined maximum allowable limit values for the specific asset being analyzed.
[ ] Identify Threshold Breach: Compare the calculated Health Score against the Equipment Thresholds to determine if an alert is triggered.
[ ] Calculate Average Running Hours: Aggregate all historical maintenance logs to find the average time between failures for this machine type.
[ ] Create Anomaly Incident: Create a new entry in the 'Incidents' data model when a threshold breach is detected.
[ ] Assign Inspection Task: Create a task for the Maintenance Technician to perform a physical inspection of the asset.
[ ] Create Work Order: Generate a formal Work Order task in the Maintenance module if the inspection fails.
[ ] Notify Plant Manager: Send an email alert to the Plant Manager regarding the critical equipment status change.
[ ] Urgent Technician Alert: Send an SMS to the on-call technician if the anomaly score exceeds the 'Critical' threshold.
[ ] Update Asset Status: Update the 'Status' field in the Equipment data model from 'Operational' to 'Under Maintenance'.
[ ] Retrieve Spare Parts Inventory: Check the 'Inventory' data model to see if required replacement parts are available in stock.
[ ] Estimate Repair Cost: Calculate the estimated cost by summing part prices and estimated labor hours.
[ ] Create Parts Requisition: If parts are missing, create an entry in the 'Purchase Requests' data model.
[ ] Generate Monthly Reliability Report: Create a summary report aggregating all maintenance incidents and downtime duration for the month.
[ ] Clear Temporary Alert Logs: Delete transient/temporary alert entries from the system once the incident has been resolved and closed.

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