CONTROL PLAN CHECKLIST

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--- PROCESS DEFINITION & DOCUMENTATION ---
[ ] Process Name
[ ] Process Description (including flow)
[ ] Process Location(s)
[ ] Process Step Number(s)
[ ] Equipment/Machines Used
[ ] Process Flow Diagram (PFD)
[ ] Raw Materials Used (and suppliers)

--- CRITICAL PROCESS PARAMETERS (CPP) ---
[ ] Temperature (during process X)
[ ] Pressure (during process Y)
[ ] Cycle Time (seconds)
[ ] Material Type (Material A, Material B, Material C)
[ ] Feed Rate (units/minute)
[ ] Equipment Status (Operating, Idle, Maintenance)
[ ] Justification for CPP Selection

--- CONTROL METHODS & PROCEDURES ---
[ ] Inspection Frequency for CPP X (Continuous, Hourly, Shiftly, Daily, Weekly)
[ ] Maximum Allowable Variation for CPP Y
[ ] Detailed Procedure for Measuring CPP Z
[ ] Equipment Used for CPP Measurement (e.g. Caliper, Gauge) (Caliper, Micrometer, Gauge, Other (Specify))
[ ] Methods for CPP Control (Statistical Process Control (SPC), Automated Adjustment, Operator Adjustment, Preventative Maintenance)
[ ] Date of Last Calibration for Measurement Equipment
[ ] Time of CPP Measurement

--- MEASUREMENT SYSTEM ANALYSIS (MSA) ---
[ ] Repeatability (r) Value
[ ] Reproducibility (R) Value
[ ] Equipment Variation (Ev) Value
[ ] Operator Variation (Ov) Value
[ ] Gauge Repeatability and Reproducibility (GR&R) %
[ ] MSA Study Type Performed (e.g., PPAP, Gage R&R) (PPAP, Gage R&R, Attribute Gage R&R, Variable Gage R&R, Length Study, Other)
[ ] Summary of MSA Study Findings and Conclusions
[ ] MSA Study Result (Overall Assessment) (Acceptable, Needs Improvement, Unacceptable)
[ ] MSA Study Completion Date

--- PROCESS CAPABILITY & PERFORMANCE ---
[ ] Process Cp (Current Process Capability)
[ ] Process Cpk (Current Process Capability Index)
[ ] Target Cp (Desired Process Capability)
[ ] Target Cpk (Desired Process Capability Index)
[ ] Date of Capability Study
[ ] Summary of Capability Study Results and Analysis
[ ] Description of any actions taken to improve process capability.
[ ] Number of Samples Used in Capability Study
[ ] Is the process currently capable? (Based on target Cpk) (Yes, No, Needs Further Investigation)

--- CONTROL PLAN IMPLEMENTATION & TRAINING ---
[ ] Number of personnel trained on the Control Plan
[ ] Date of most recent Control Plan training
[ ] Summary of Control Plan training content (key topics covered)
[ ] Training Method Used (e.g., Classroom, Online, On-the-Job) (Classroom, Online, On-the-Job, Other)
[ ] Departments Receiving Control Plan Training (Production, Quality, Maintenance, Engineering, Other)
[ ] Verification Method for Training Effectiveness (e.g., Quiz, Observation) (Quiz, Observation, Practical Demonstration, Other)
[ ] Notes on any deviations from the planned training schedule or content.

--- CONTROL PLAN REVIEW & UPDATES ---
[ ] Last Control Plan Review Date
[ ] Frequency of Control Plan Review (in months)
[ ] Summary of Review Findings & Changes
[ ] Areas Reviewed During Update (Select all that apply) (Process Parameters, Measurement Systems, Reaction Plans, Training Procedures, Equipment, Materials, Supplier Performance)
[ ] Rationale for Changes Made (if applicable)
[ ] Impact of Changes on Process Capability (e.g., Sigma Level - if applicable)
[ ] Approval Status of Updated Control Plan (Approved, Rejected, Pending Approval)
[ ] Reviewer Signature

--- REACTION PLAN (CORRECTIVE ACTION) ---
[ ] Severity Level of Deviation (Minor, Moderate, Major, Critical)
[ ] Detailed Description of Deviation
[ ] Root Cause Analysis Documentation
[ ] Corrective Action Proposed
[ ] Date Corrective Action Implemented
[ ] Effectiveness Verification Method
[ ] Effectiveness Verification Result (e.g., % improvement)
[ ] Verification Result (Meets Requirements, Does Not Meet Requirements, Requires Further Action)
[ ] Additional Comments/Notes
[ ] Signature of Person Implementing Correction

--- RECORD KEEPING & TRACEABILITY ---
[ ] Date of Record Creation
[ ] Lot/Batch Number
[ ] Operator Notes/Comments (any deviations from standard)
[ ] Quantity Produced
[ ] Record Status (e.g., Complete, Pending Review, Approved) (Complete, Pending Review, Approved, Rejected)
[ ] Attach Supporting Documentation (e.g., Calibration Certificates, Inspection Reports)
[ ] Method of Traceability (e.g., Serial Numbers, Barcodes, Batch Codes) (Serial Numbers, Barcodes, Batch Codes, Unique Identifiers, Other)
[ ] Description of Traceability Method and its Scope

--- END OF TEMPLATE ---
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