LOADING DOCK DOOR MAINTENANCE

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--- DAILY VISUAL INSPECTION ---
[ ] Door Condition - Overall (Excellent, Good, Fair, Poor, Needs Repair)
[ ] Visible Damage? (Yes, No)
[ ] Describe Any Damage Observed (If Applicable)
[ ] Door Seals - Condition (Good, Fair, Poor, Missing/Damaged)
[ ] Approximate Temperature (for door seal assessment)
[ ] Safety Light Curtain (if equipped) - Functioning? (Yes, No, Not Equipped)
[ ] Additional Notes/Observations

--- MONTHLY FUNCTIONAL TESTING ---
[ ] Door Cycle Speed (seconds)
[ ] Door Opening Time (seconds)
[ ] Door Closing Time (seconds)
[ ] Door Operation Noise Level (Normal, Slightly Elevated, Excessive, Unusual)
[ ] Door Seal Integrity (Excellent, Good, Fair, Poor)
[ ] Safety Reverse Mechanism Functionality (Functional, Needs Adjustment, Not Functional)
[ ] Any Unusual Observations During Testing
[ ] Date of Functional Test
[ ] Technician Signature

--- QUARTERLY LUBRICATION & CLEANING ---
[ ] Describe the cleaning method used (e.g., soap and water, degreaser).
[ ] Note any debris or build-up observed during cleaning.
[ ] Lubricant Type Used: (Silicone Spray, Lithium Grease, Dry Lube, Other (specify in long text))
[ ] Quantity of Lubricant Used (e.g., ounces, grams)
[ ] Specific areas lubricated (e.g., hinges, rollers, springs)
[ ] Number of hinge points lubricated
[ ] Note any unusual resistance or noises during lubrication

--- ANNUAL COMPREHENSIVE INSPECTION ---
[ ] Door Cycle Count (Last Year)
[ ] Door Opening Speed (ft/sec)
[ ] Door Closing Speed (ft/sec)
[ ] Door Operation (Overall) (Excellent, Good, Fair, Poor)
[ ] Detailed Condition Notes (Include any unusual noises, movements, or signs of wear)
[ ] Photos of Door & Components (Upload any relevant images)
[ ] Photoelectric Sensor Functionality (Fully Functional, Partially Functional, Not Functional)
[ ] Date of Last Spring/Cable Inspection/Replacement
[ ] Recommendations for Future Maintenance or Repair
[ ] Technician Signature

--- SAFETY EQUIPMENT CHECK ---
[ ] Light Curtain Status? (Functional, Malfunctioning - Requires Repair, Disconnected)
[ ] Presence Control Device (PCD) Status? (Functional, Malfunctioning - Requires Repair, Disconnected)
[ ] Audible Warning Device (Horn/Signal) Status? (Functional, Malfunctioning - Requires Repair, Disconnected)
[ ] Light Curtain Beam Alignment (Distance in mm)
[ ] Emergency Stop Button Functionality? (Functional, Requires Repair, Disconnected)
[ ] Any observed safety hazards or unusual behavior?
[ ] Date of last safety equipment inspection

--- DOCUMENTATION & RECORDS ---
[ ] Date of Last Inspection
[ ] Inspector's ID Number
[ ] Summary of Findings & Actions Taken
[ ] Next Maintenance Schedule Type (Daily, Weekly, Monthly, Quarterly, Annually)
[ ] Scheduled Next Inspection Date
[ ] Upload Supporting Photos/Documents (Optional)
[ ] Maintenance Provider (if applicable)

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