MINERAL PROCESSING PLANT OPTIMIZATION

Created by ChecklistGuro (https://checklistguro.com)

[ ] Fetch Sensor Telemetry: Retrieve real-time throughput, ore grade, and reagent concentration data from the Plant Sensor Data Model.
[ ] Retrieve Maintenance Logs: Fetch recent maintenance history and equipment health status for the grinding circuit and flotation cells.
[ ] Calculate Average Throughput: Calculate the average mass flow rate (t/h) from the retrieved sensor telemetry over the last 24-hour period.
[ ] Calculate Reagent Consumption Variance: Calculate the variance between actual reagent usage and the theoretical setpoint for the flotation process.
[ ] Efficiency Deviation Analysis: Execute formula: (Actual Recovery % - Target Recovery %) / Target Recovery % to determine performance gap.
[ ] Cost per Ton Calculation: Calculate current operational cost per ton using (Total Energy Cost + Reagent Cost + Labor Cost) / Total Throughput.
[ ] Issue Process Deviation Alert: Create a high-priority task for the Metallurgist to investigate identified deviations in recovery rates.
[ ] Schedule Equipment Inspection: Create a maintenance task for the mechanical team if vibration sensors exceed the safety threshold.
[ ] Log Optimization Incident: Create a new entry in the 'Incident Log' data model detailing the parameters and time of the detected anomaly.
[ ] Update Setpoint Recommendations: Update the 'Active Process Setpoints' data model with new optimized values for reagent dosing and mill speed.
[ ] Notify Plant Manager: Send an email summary of the daily optimization performance and any critical deviations to the Plant Manager.
[ ] Emergency Shutdown Alert: Send an SMS alert to the On-Call Supervisor if critical sensor thresholds (e.g., pressure or temperature) are breached.
[ ] Generate Daily Metallurgical Report: Generate a comprehensive performance report summarizing throughput, recovery, and cost metrics for the shift.
[ ] Clear Resolved Alerts: Delete old, resolved alert entries from the 'Active Alerts' data model to maintain dashboard clarity.

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