OSHA WORKPLACE SAFETY INSPECTION Created by ChecklistGuro (https://checklistguro.com) --- GENERAL WALK-THROUGH & HAZARD IDENTIFICATION --- [ ] Start Location of Walk-Through [ ] General Weather Conditions During Inspection [ ] Observed General Housekeeping Issues? (Debris/Trash Accumulation, Poorly Organized Work Areas, Spills/Leaks, Blocked Aisles/Exits, None Observed) [ ] Notes on Initial Observations - Any immediate safety concerns noted? [ ] Approximate Temperature (Fahrenheit) [ ] Date of Walk-Through [ ] Were employees interacting with equipment during observation? (Yes/No) [ ] Describe any unusual noises or odors detected during the walkthrough --- MATERIAL HANDLING EQUIPMENT (MHE) - FORKLIFTS, PALLET JACKS, ETC. --- [ ] Forklift Operator Certification Expiration Date [ ] Forklift Inspections Performed Daily? (Yes, No, N/A) [ ] Describe any forklift maintenance performed in the last month. [ ] Which forklift safety training topics were covered in the last year? (Pedestrian Safety, Load Stability, Ramp Procedures, Fueling Procedures (if applicable), Battery Charging (if applicable)) [ ] Are seatbelts in use by forklift operators? (Always, Sometimes, Never, N/A) [ ] Upload forklift inspection checklists for review (last 3 months). [ ] Number of forklift incidents in the last 12 months --- LOADING DOCK SAFETY --- [ ] Dock Plate Condition (Excellent, Good, Fair, Poor - Requires Repair/Replacement) [ ] Edge Protection Present? (Yes, No) [ ] Dock Plate Weight Capacity (lbs) [ ] Communication System Functionality (Fully Functional, Partially Functional, Not Functional) [ ] Observations/Concerns Regarding Dock Safety [ ] Lighting Adequate? (Yes, No) [ ] Last Dock Plate Inspection Date --- STORAGE & STACKING --- [ ] Maximum Rack Height (Feet) [ ] Load Capacity Per Pallet Position (lbs) [ ] Rack Inspection Frequency (Monthly, Quarterly, Semi-annually, Annually) [ ] Rack Defects Observed (Check all that apply) (Bent Uprights, Damaged Beams, Missing or Damaged Fasteners, Damaged Pallet Supports, Floor Damage, Overloading, None Observed) [ ] Detailed Description of any Rack Defects Found (if applicable) [ ] Date of Last Rack Inspection [ ] Upload Photo Evidence of Rack Condition (if applicable) [ ] Type of Stacking Method Used (First In, First Out (FIFO), Last In, First Out (LIFO), Random, Other) --- WALKING/WORKING SURFACES --- [ ] Floor Surface Condition Rating (1-5, 1=Excellent, 5=Hazardous) [ ] Are there visible cracks or unevenness in walking surfaces? (Yes, No, N/A) [ ] Are slip-resistant mats or coatings used in high-risk areas (e.g., near loading docks)? (Yes, No, N/A) [ ] Location of any areas with identified slip/trip hazards. [ ] Describe any identified slip, trip, or fall hazards and corrective actions needed. [ ] Are stairways well-lit and equipped with handrails? (Yes, No, N/A) [ ] Height of any ramps (in inches) [ ] Are walkways clear of obstructions? (Yes, No, Partially) --- HAZARD COMMUNICATION (HAZCOM) --- [ ] Number of SDSs Available for Review [ ] SDS Availability Method (Check all that apply) (Physical Binders, Electronic Database, Cloud-Based System, Other (Specify)) [ ] Describe Employee HazCom Training Program [ ] Date of Last HazCom Training [ ] Are containers properly labeled? (Yes/No/NA) (Yes, No, Not Applicable) [ ] Upload copy of HazCom training record [ ] Are new employees trained on HazCom before starting work? (Yes/No) (Yes, No) [ ] Name of Person Responsible for HazCom Program --- PERSONAL PROTECTIVE EQUIPMENT (PPE) --- [ ] What types of PPE are required for forklift operation? (Safety Shoes, High-Visibility Vest, Gloves, Eye Protection, Hearing Protection, Hard Hat) [ ] PPE Availability: Are all required PPE items readily available to employees? (Yes, No, N/A) [ ] Number of employees trained on PPE usage in the last year: [ ] Date of last PPE training for employees: [ ] Describe any observed instances of improper PPE usage: [ ] Upload a copy of the PPE training record(s): [ ] Is there a documented PPE program? (Yes, No) --- ELECTRICAL SAFETY --- [ ] Number of visible damaged electrical cords or cables? [ ] Are GFCI outlets present and functioning properly near water sources? (Yes, all GFCI outlets functioning, No GFCI outlets present, Some GFCI outlets not functioning) [ ] Are electrical panels clearly labeled and accessible? (Yes, clearly labeled and accessible, No, not clearly labeled, Accessible, but not labeled) [ ] Describe any observed electrical hazards or deficiencies. [ ] Date of last electrical system inspection [ ] Are extension cords being used as permanent wiring? (No, Yes, but limited use, Yes, widespread use) --- FIRE SAFETY --- [ ] Number of Fire Extinguishers Available [ ] Fire Extinguisher Inspection Status (Up to Date, Out of Date, Not Inspected) [ ] Fire Alarm System Status (Functional, Needs Repair, Not Tested) [ ] Last Fire Alarm System Test Date [ ] Emergency Exit Lighting Condition (Functional, Needs Repair, Missing) [ ] Description of any fire hazards observed (e.g., blocked exits, improper storage) [ ] Fire Prevention Training Provided to Employees? (Yes, No, Date Unknown) [ ] Last Fire Drill Date --- EMERGENCY ACTION PLAN (EAP) --- [ ] Is a written Emergency Action Plan (EAP) available and up-to-date? (Yes, No, Unsure) [ ] Briefly describe the evacuation routes outlined in the EAP. [ ] What types of emergencies does the EAP address? (Fire, Medical Emergency, Severe Weather, Hazardous Material Spill, Active Shooter, Other (Specify in LONG_TEXT)) [ ] Date of last EAP training/review. [ ] Typical time for evacuation drills. [ ] Are employees trained on the EAP procedures? (Yes, No, Partial/Some Employees) [ ] Describe the communication methods used during an emergency (e.g., alarms, verbal announcements). [ ] Upload a copy of the current Emergency Action Plan (EAP). --- CONFINED SPACE ENTRY (IF APPLICABLE) --- [ ] Are confined spaces present within the logistics facility? (Yes, No) [ ] Description of Confined Spaces Identified (if 'Yes' above) [ ] Is a Confined Space Entry Permit Required? (Yes, No) [ ] Copy of Confined Space Entry Permit Program (if applicable) [ ] Summary of Employee Training on Confined Space Entry Procedures [ ] Date of Last Confined Space Entry Training [ ] Number of Employees Trained in Confined Space Entry Procedures [ ] Are Atmospheric Monitoring Procedures in Place? (Yes, No) [ ] Description of Atmospheric Monitoring Equipment & Procedures --- LOCKOUT/TAGOUT (LOTO) --- [ ] Is there a written Lockout/Tagout (LOTO) program? (Yes, No, N/A (No Equipment Requiring LOTO)) [ ] Are employees trained on the LOTO program? (Yes, No, Training Records Unavailable) [ ] Date of Last LOTO Training [ ] Briefly describe the process for identifying equipment requiring LOTO. [ ] Which of the following LOTO devices are used? (Hasps, Lockout Boxes, Tag Disconnects, Circuit Breaker Locks, Valve Locks, Other (Specify in Long Text)) [ ] If 'Other' was selected above, specify the other LOTO devices used. [ ] Are authorized employees clearly identified? (Yes, No, Unclear Identification Process) [ ] Number of employees trained on LOTO in the last 12 months --- RECORDKEEPING & DOCUMENTATION --- [ ] Last Safety Training Review Date [ ] Number of Recordable Injuries in Past 12 Months [ ] Summary of Recent Safety Incident Investigations [ ] Copy of Safety Training Records (e.g., Forklift Certification) [ ] OSHA 10-Hour or 30-Hour Training Completion Status (Completed, In Progress, Not Completed) [ ] Date of Last Formal Safety Audit [ ] Briefly describe the corrective actions taken from the previous safety audit [ ] Number of employees trained in hazard communication --- END OF TEMPLATE --- Transform this text into a digital, automated, and trackable mobile app! Visit: https://checklistguro.com/templates/logistics/osha-workplace-safety-inspection (Click "Install Template" to launch your digital inspection tool immediately)