POWER PLANT MAINTENANCE CHECKLIST TEMPLATE

Created by ChecklistGuro (https://checklistguro.com)


--- BOILER & STEAM SYSTEM ---
[ ] Last Boiler Inspection Date
[ ] Water Level (inches)
[ ] Steam Pressure (PSI)
[ ] Burner Flame Appearance (Normal, Sooty, Weak, Excessive Length)
[ ] Observations/Notes (e.g., unusual noises, leaks)
[ ] Blowdown Valve Operation (Operates Normally, Stuck Closed, Stuck Open)
[ ] Attach Boiler Inspection Report (if applicable)
[ ] Feedwater TDS (ppm)

--- TURBINE & GENERATOR ---
[ ] Turbine Speed (RPM)
[ ] Generator Voltage (kV)
[ ] Bearing Temperatures (°C)
[ ] Lubrication Condition (Excellent, Good, Fair, Poor)
[ ] Vibration Analysis Notes
[ ] Last Blade Inspection Date
[ ] Vibration Spectrum Graph
[ ] Abnormal Noises Observed? (Humming, Grinding, Clicking, None)

--- ELECTRICAL SYSTEMS ---
[ ] Transformer Voltage (kV)
[ ] Switchgear Temperature (°C)
[ ] Breaker Status (Open, Closed, Tripped)
[ ] Observations on Motor Condition
[ ] Last Inspection Date (Motor)
[ ] Potential Issues Observed (Overheating, Arcing, Loose Connections, Unusual Noise, None)
[ ] Infrared Image (if applicable)

--- FUEL HANDLING & STORAGE ---
[ ] Last Tank Level Inspection Date
[ ] Tank Level (feet)
[ ] Water Cut (%)
[ ] Tank Integrity (Visual Inspection) (Excellent, Good, Fair, Poor)
[ ] Potential Leaks/Corrosion Areas? (Seam Welds, Bottom, Roof, Piping Connections, None Observed)
[ ] Detailed Observations & Comments
[ ] Photos/Diagrams of Tank Condition
[ ] Time of Inspection

--- COOLING WATER SYSTEM ---
[ ] Cooling Tower Water Inlet Temperature (°C)
[ ] Cooling Tower Water Outlet Temperature (°C)
[ ] pH Level of Cooling Water
[ ] Total Dissolved Solids (TDS) (ppm)
[ ] Cooling Water Treatment Chemical Type (Scale Inhibitor, Biocide, Corrosion Inhibitor, Other)
[ ] Last Chemical Treatment Date
[ ] Observations/Comments (e.g., unusual discoloration, leaks)
[ ] Cooling Tower Fan Status (Operating Normally, Noisy, Vibrating, Malfunctioning)

--- HVAC SYSTEMS ---
[ ] Supply Air Temperature (°C)
[ ] Return Air Temperature (°C)
[ ] Static Pressure (Pa)
[ ] Filter Condition (Excellent, Good, Fair, Poor)
[ ] Last Filter Change Date
[ ] Observations & Notes
[ ] Refrigerant Leak Detection (No Leak Detected, Minor Leak - Repair Recommended, Major Leak - Immediate Repair Required)

--- INSTRUMENTATION & CONTROL ---
[ ] Pressure Transmitter Reading (PSI)
[ ] Flow Rate (GPM)
[ ] Temperature (Degrees Celsius)
[ ] Valve Position (Open/Closed) (Open, Closed)
[ ] Alarm Status (Normal/Alarm) (Normal, Alarm)
[ ] Control Loop Performance Notes
[ ] Last Calibration Date
[ ] Technician Signature

--- SAFETY EQUIPMENT ---
[ ] Fire Extinguisher Inspection - Quantity
[ ] Last Fire Extinguisher Service Date
[ ] Emergency Shutdown System Status (Functional, Needs Repair, Out of Service)
[ ] Alarm System Test Results (Passed, Failed, Not Tested)
[ ] Attach Alarm System Test Report (if applicable)
[ ] Number of Emergency Lighting Units Checked
[ ] Emergency Lighting Unit Condition (Functional, Needs Replacement, Not Working)
[ ] Inspector Signature

--- ENVIRONMENTAL COMPLIANCE ---
[ ] Last Emissions Monitoring Date
[ ] NOx Emissions (ppm)
[ ] SOx Emissions (ppm)
[ ] Water Discharge Flow Rate (m³/hr)
[ ] Water Treatment Chemical Usage (Within Limits, Exceeding Upper Limit, Exceeding Lower Limit)
[ ] Emissions Monitoring Report
[ ] Observations & Corrective Actions
[ ] Spill Prevention Plan Review (Reviewed and Updated, No Update Required)

--- GENERAL PLANT HOUSEKEEPING ---
[ ] Debris Volume (Cubic Meters)
[ ] Floor Condition (Excellent, Good, Fair, Poor)
[ ] Housekeeping Issues Observed (Trash Accumulation, Spills/Leaks, Obstructions, Pests Observed, Poor Ventilation, Clutter)
[ ] Notes on Specific Areas
[ ] Last Cleaning Date
[ ] Inspector Signature

--- END OF TEMPLATE ---
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