PREDICTIVE MAINTENANCE (PDM) CHECKLIST Created by ChecklistGuro (https://checklistguro.com) --- ASSET IDENTIFICATION & PRIORITIZATION --- [ ] Asset ID [ ] Asset Name/Description [ ] Asset Category (Motor, Pump, Gearbox, Compressor, Bearing, Other) [ ] Criticality Score (1-5, 1=Lowest, 5=Highest) [ ] Justification for Criticality Score [ ] Maintenance Strategy (Initial) (Run-to-Failure, Preventative, Predictive, Reliability-Centered) [ ] Date of Last Inspection/Assessment [ ] Estimated Replacement Cost [ ] Associated Hazards (if any) (Environmental, Safety, Production Downtime, Financial, None) --- DATA ACQUISITION & INTEGRATION --- [ ] Data Sources Identified? (Yes, No, In Progress) [ ] Which data sources are currently integrated? (Vibration Sensors, Temperature Sensors, Pressure Sensors, Oil Analysis Reports, Ultrasonic Testing Data, PLC Data (SCADA), CMMS/EAM System, Historical Maintenance Records) [ ] Number of connected sensors [ ] Last Data Integration Validation Date [ ] Data Integration Challenges [ ] Data Flow Diagram [ ] Data Transmission Protocol (Modbus, OPC UA, MQTT, Ethernet/IP, Other) [ ] Data Security Measures in Place --- CONDITION MONITORING TECHNIQUES --- [ ] Selected Condition Monitoring Techniques (Vibration Analysis, Thermography, Oil Analysis, Ultrasonic Testing, Motor Current Signature Analysis (MCSA), Infrared Inspection, Acoustic Emission Testing) [ ] Vibration Analysis - Frequency Range (Hz) [ ] Thermography - Camera Resolution (MP) [ ] Oil Analysis - Sample Volume (mL) [ ] Last Oil Analysis Date [ ] Time of Ultrasonic Measurement [ ] Notes on Condition Monitoring Results [ ] Upload Thermography Image --- DATA ANALYSIS & MODELING --- [ ] Vibration Analysis - RMS Amplitude (mm/s) [ ] Oil Analysis - Viscosity Index [ ] Thermography - Max Surface Temperature (°C) [ ] Anomaly Detected (Vibration)? (Yes, No, Unsure) [ ] Description of Observed Anomalies [ ] Date of Anomaly Detection [ ] Model Performance Confidence Level (High, Medium, Low) [ ] Remaining Useful Life (RUL) Estimate (Units of Operation) [ ] Upload Spectral Analysis Graph (Vibration) --- MAINTENANCE PLANNING & SCHEDULING --- [ ] Predicted Remaining Useful Life (RUL) - Component X (in days) [ ] Scheduled Maintenance Start Date - Component Y [ ] Estimated Maintenance Duration - Component Z [ ] Maintenance Type (Based on PdM Prediction) (Routine Inspection, Lubrication, Parts Replacement, Repair, Other (Specify)) [ ] Detailed Maintenance Procedure Notes [ ] Required Skills/Personnel (Mechanical, Electrical, Instrumentation, Lubrication Specialist, Welding) [ ] Supporting Documents (e.g., parts list, diagrams) [ ] Work Order Priority (Based on PdM) (Critical, High, Medium, Low) --- REPORTING & COMMUNICATION --- [ ] Number of PdM Reports Generated Per Month [ ] Report Distribution Method (Email, CMMS System, Shared Drive, Printed Report) [ ] Date of Last Report Review with Stakeholders [ ] Summary of Stakeholder Feedback on Last Report [ ] Which stakeholders receive the PdM Reports? (Production Manager, Maintenance Supervisor, Engineering Team, Plant Manager) [ ] Communication Frequency for Critical Findings (Immediately, Daily, Weekly) [ ] Example of a Typical PdM Report --- PROGRAM REVIEW & CONTINUOUS IMPROVEMENT --- [ ] Number of Assets Covered by PdM [ ] Number of Predicted Failures Avoided (estimated) [ ] Overall PdM Program Cost Savings (estimated) [ ] Summary of PdM Program Performance Trends (past review period) [ ] Areas for Improvement Identified (Data Quality, Sensor Coverage, Algorithm Accuracy, Maintenance Team Training, Integration with CMMS, Other) [ ] Action Items & Assigned Owners (for addressing identified areas for improvement) [ ] Date of Next Program Review [ ] Overall PdM Program Effectiveness (Rating Scale) (Very Poor, Poor, Fair, Good, Excellent) [ ] Recommendations for future PdM expansion or refinement --- SAFETY & COMPLIANCE --- [ ] Safety Training Completion (PdM Personnel) (Completed, In Progress, Not Started) [ ] Permit to Work Compliance Score (Scale 1-10) [ ] PPE Usage Verification (Routine Inspection) (Compliant, Minor Deviation, Significant Deviation) [ ] Last Safety Audit Date [ ] Record of Near Misses/Safety Incidents related to PdM activities [ ] Compliance with Environmental Regulations (e.g., waste disposal) (Compliant, Minor Deviation, Significant Deviation) [ ] Documentation of Hazardous Material Handling Procedures (if applicable) [ ] Name of designated Safety Officer for PdM --- END OF TEMPLATE --- Transform this text into a digital, automated, and trackable mobile app! Visit: https://checklistguro.com/templates/manufacturing/predictive-maintenance-pdm-checklist (Click "Install Template" to launch your digital inspection tool immediately)