PRESSURE EQUIPMENT INTEGRITY CHECKLIST

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--- DESIGN & ENGINEERING REVIEW ---
[ ] Design Code Compliance (e.g., ASME, EN, etc.) (ASME, EN, Other (Specify in Long Text))
[ ] Detailed Description of Design Basis
[ ] Maximum Allowable Pressure (psig/bar)
[ ] Maximum Allowable Temperature (°C/°F)
[ ] Design Calculations (e.g., Stress Analysis Reports)
[ ] Design Verification Method (Calculations, Finite Element Analysis (FEA), Vendor Data, Other (Specify in Long Text))
[ ] Date of Last Design Review
[ ] Summary of Key Design Assumptions

--- MATERIALS SELECTION & TRACEABILITY ---
[ ] Material Specification Adherence (Compliant, Non-Compliant, Not Applicable)
[ ] Detailed Material Specification Description
[ ] Material Test Certificates (MTCs)
[ ] Material Heat Number
[ ] Traceability Records Description
[ ] Material Certification Status (Certified, Uncertified, N/A)
[ ] Date of Material Receipt

--- FABRICATION & WELDING ---
[ ] Welder Qualification Expiration Date (for critical welds)
[ ] Welding Procedure Specification (WPS) Verification (Verified & Approved, Verification Required, Not Applicable)
[ ] Welding Consumables Traceability Verified? (Yes, No, Not Applicable)
[ ] Details of any Welding Repair or Rework
[ ] Welder Qualification Records (Sample)
[ ] Non-Destructive Examination (NDE) Type Performed (e.g., UT, RT, MT) (Ultrasonic Testing (UT), Radiographic Testing (RT), Magnetic Particle Testing (MT), Dye Penetrant Testing (PT), Visual Inspection, Other (Specify in Long Text))
[ ] Notes regarding NDE results and acceptance criteria

--- INSTALLATION & COMMISSIONING ---
[ ] Installation Completion Date
[ ] Equipment Serial Number
[ ] Installation Contractor (Contractor A, Contractor B, Contractor C, Other)
[ ] Installation Notes/Observations
[ ] Alignment Verification Method (Laser Alignment, String Line, Other)
[ ] Alignment Readings (X-axis)
[ ] Alignment Readings (Y-axis)
[ ] Commissioning Pressure Test Passed? (Yes, No)
[ ] Commissioning Test Reports
[ ] Deviations from Installation Plan (if any)

--- INSPECTION & TESTING (INITIAL) ---
[ ] Date of Hydrostatic Test
[ ] Hydrostatic Test Pressure (barg)
[ ] Hydrostatic Test Duration (minutes)
[ ] Hydrostatic Test Results & Observations
[ ] Hydrostatic Test Report (PDF)
[ ] Material Verification Completed? (Yes, No)
[ ] Design Calculations Verified? (Yes, No)
[ ] Any Deviations Identified During Initial Inspection?
[ ] Date of Visual Inspection

--- OPERATING PROCEDURES & TRAINING ---
[ ] Describe the documented operating procedures for this equipment.
[ ] Which operating procedures cover this equipment? (Select all that apply) (Startup Procedure, Shutdown Procedure, Normal Operation Procedure, Emergency Shutdown Procedure, Pressure Testing Procedure, Draining/Venting Procedure)
[ ] Number of personnel trained on the operating procedures for this equipment.
[ ] Date of last training refresher for personnel operating this equipment.
[ ] Upload copy of training records for personnel.
[ ] Training Program Type? (Classroom, Online, On-the-Job)
[ ] Briefly describe the competency assessment conducted post-training.
[ ] Procedure Revision Control Status? (Up-to-date, Needs Revision)

--- RISK BASED INSPECTION (RBI) ---
[ ] RBI Program Revision Number
[ ] Last RBI Program Review Date
[ ] RBI Methodology Used (e.g., API 581, EN 12929) (API 581, EN 12929, Other (Specify in LONG_TEXT))
[ ] Description of Key Risk Factors Considered
[ ] Number of Pressure Equipment Items Included in RBI
[ ] Inspection Techniques Used Based on Risk (Select All That Apply) (Visual Inspection, UT (Ultrasonic Testing), PT (Pressure Testing), MT (Magnetic Particle Testing), Radiographic Testing, Other (Specify in LONG_TEXT))
[ ] Date of Last RBI Modeling Validation
[ ] Summary of Key Findings from RBI Modeling Validation
[ ] Number of Pressure Equipment Items Reclassified Due to RBI

--- NON-DESTRUCTIVE EXAMINATION (NDE) ---
[ ] NDE Personnel Certification Level
[ ] NDE Techniques Performed (Select all that apply) (Visual Inspection (VT), Dye Penetrant Testing (PT), Magnetic Particle Testing (MT), Ultrasonic Testing (UT), Radiographic Testing (RT), Leak Testing (LT))
[ ] NDE Procedure References
[ ] Last NDE Personnel Qualification Expiration Date
[ ] Representative NDE Reports (e.g., UT, RT)
[ ] Method Used for Ultrasonic Thickness Measurement (If Applicable) (Manual, Automated (A-Scan), Automated (Phased Array))
[ ] Any Anomalies Found During NDE and Corrective Actions Taken
[ ] Calibration Status of NDE Equipment (Within Calibration Period, Out of Calibration)

--- MECHANICAL INTEGRITY (MI) PROGRAM ---
[ ] Frequency of Visual Inspection (Months)
[ ] Last Visual Inspection Date
[ ] Summary of Findings from Last Visual Inspection
[ ] NDE Techniques Used (e.g., UT, PT, MT, RT) (Ultrasonic Testing (UT), Dye Penetrant Testing (PT), Magnetic Particle Testing (MT), Radiographic Testing (RT), Other (Specify))
[ ] NDE Technician Certification Expiration Date (YYYYMMDD - Provide for each applicable technique)
[ ] Condition Monitoring Program Type (Vibration Analysis, Oil Analysis, Temperature Monitoring, Pressure Monitoring, None)
[ ] Date of Last Internal Inspection
[ ] Description of any Repairs or Remedial Actions Performed Since Last Inspection
[ ] Leak Testing Method (Soapy Water, Halogen Leak Detector, Helium, Pressure Decay, None)
[ ] MI Program Reviewer Signature

--- MANAGEMENT OF CHANGE (MOC) ---
[ ] Describe the Proposed Change
[ ] Justification for the Change (Why is it needed?)
[ ] Type of Change (e.g., Design, Material, Procedure, Operation) (Design Modification, Material Substitution, Operating Procedure Change, Equipment Repair/Replacement, Inspection Technique Change)
[ ] Affected Pressure Rating (psi/bar)
[ ] Affected Operating Temperature (°C/°F)
[ ] Impact on Pressure Equipment Integrity? (No Impact, Minor Impact, Moderate Impact, Significant Impact)
[ ] Upload Relevant Drawings/Specifications (if applicable)
[ ] Date of MOC Implementation
[ ] Reviewer Signature

--- RECORD KEEPING & DOCUMENTATION ---
[ ] Date of Last Documentation Review
[ ] Summary of Record Keeping System Description
[ ] Sample of Pressure Equipment Inspection Reports
[ ] Number of Pressure Equipment Records Maintained
[ ] Record Storage Method (Electronic/Paper/Hybrid) (Electronic, Paper, Hybrid)
[ ] Description of Data Backup Procedures
[ ] Access Control to Pressure Equipment Records (Open Access, Restricted Access, Role-Based Access)
[ ] Date of Last Audit of Record Keeping System

--- REGULATORY COMPLIANCE ---
[ ] Applicable Pressure Equipment Regulations (ASME Boiler and Pressure Vessel Code, European Pressure Equipment Directive (PED), Local/National Regulations (Specify), Other (Specify))
[ ] Specify 'Other' Regulation (If selected)
[ ] Last Inspection Date of Regulatory Documentation
[ ] Next Scheduled Regulatory Inspection/Audit
[ ] Third-Party Inspection/Certification Required? (Yes, No, N/A)
[ ] Upload Regulatory Compliance Documentation (e.g., permits, certificates)
[ ] Name of Regulatory Body Contact Person
[ ] Permit/Certificate Expiration Date (YYYYMMDD)
[ ] Summary of any recent regulatory findings or non-conformances

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