PRODUCTION LINE EQUIPMENT MAINTENANCE CHECKLIST

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--- PRE-SHIFT INSPECTION ---
[ ] Shift Start Time
[ ] Equipment Operating Temperature (°C)
[ ] Visual Inspection - Unusual Noises? (Yes, No, Unsure)
[ ] Visual Inspection - Leaks Present? (Yes, No, Unsure)
[ ] Pressure Reading (PSI/Bar)
[ ] Any Observed Issues/Concerns (Detailed Description)
[ ] Emergency Stop Functionality Check? (Pass, Fail, N/A)
[ ] Inspector Signature

--- DAILY OPERATIONAL CHECKS ---
[ ] Production Counter (Units Produced)
[ ] Cycle Time (Seconds/Unit)
[ ] Unusual Noises Observed? (Yes, No, Unsure)
[ ] Vibration Level (Normal, Slightly Elevated, Elevated, Excessive)
[ ] Observations/Notes (e.g., material issues, jams)
[ ] Operating Temperature (Degrees Celsius)
[ ] Emergency Stop Function Test Result (Pass, Fail, Not Tested)
[ ] Check for these leaks: (Oil, Water, Air, None Observed)

--- WEEKLY PREVENTIVE MAINTENANCE ---
[ ] Motor Temperature (Celsius)
[ ] Bearing Vibration Level (mm/s)
[ ] Belt Condition (Excellent, Good, Fair, Poor)
[ ] Observations/Notes on Motor Performance
[ ] Lubricant Level (Hydraulic/Pneumatic) (Full, Adequate, Low, Critical)
[ ] Last Lubrication Date
[ ] Lubricant Added? (Yes, No)
[ ] Air Pressure (PSI/Bar)

--- MONTHLY DETAILED INSPECTION ---
[ ] Motor Current (Amps)
[ ] Bearing Temperature (°C)
[ ] Belt Condition (Excellent, Good, Fair, Poor)
[ ] Notes on Gearbox Condition
[ ] Checklist items from Previous Inspection Follow-up (Item 1 Resolved, Item 1 Not Resolved, Item 2 Resolved, Item 2 Not Resolved)
[ ] Date of Last Filter Replacement
[ ] Detailed observations of vibration levels
[ ] Overall Equipment Condition (Optimal, Acceptable, Needs Attention)
[ ] Technician Signature

--- QUARTERLY MAINTENANCE & CLEANING ---
[ ] Overall Equipment Condition Notes
[ ] Motor Bearing Temperature (°C)
[ ] Belt Tension Measurement (Units)
[ ] Air Filter Condition (Excellent, Good, Fair, Poor)
[ ] Lubricant Checks (Select all that apply) (Oil Level, Oil Pressure, Hydraulic Fluid Level, Grease Condition, Coolant Level)
[ ] Last Hydraulic Fluid Change Date
[ ] Upload Photos of Critical Components (e.g., gears, belts)
[ ] Description of any unusual noises or vibrations observed.
[ ] Cleaning Effectiveness (Post-Cleaning) (Excellent, Good, Fair, Poor)

--- ANNUAL OVERHAUL & CALIBRATION ---
[ ] Overall Equipment Condition Summary
[ ] Operating Hours Since Last Overhaul
[ ] Calibration Status (Within Tolerance, Requires Adjustment, Outside Tolerance - Immediate Action Required)
[ ] Calibration Certificates (if applicable)
[ ] Component Replacement Count - Belts/Chains
[ ] Component Replacement Count - Bearings
[ ] Detailed Description of Work Performed
[ ] Date of Next Scheduled Overhaul
[ ] Technician Signature

--- SAFETY CHECKS ---
[ ] Emergency Stop Functionality Verified? (Yes, No, N/A)
[ ] Noise Level (dB)
[ ] Guards and Safety Barriers Intact? (Yes, No, Partial Damage)
[ ] Observations Regarding Safety Hazards
[ ] Light Curtains/Safety Sensors Operational? (Yes, No, Needs Testing)
[ ] Last Safety Inspection Date
[ ] Safety Inspector Signature

--- LUBRICATION ---
[ ] Machine Oil Level (mm)
[ ] Grease Point 1 - Grease Quantity (grams)
[ ] Grease Point 2 - Grease Quantity (grams)
[ ] Oil Type Used (ISO VG 32, ISO VG 46, ISO VG 68, Other - Specify in Long Text)
[ ] Oil Specifications (if 'Other' selected above)
[ ] Last Oil Change Date
[ ] Time of Lubrication
[ ] Any unusual noises or observations during lubrication?
[ ] Lubricant Condition (post application) (Normal, Foamy, Contaminated, Water Present)

--- ELECTRICAL SYSTEM CHECKS ---
[ ] Voltage (V)
[ ] Current (A)
[ ] Insulation Resistance (Mohm)
[ ] Visual Inspection of Wiring (No Issues, Minor Damage - Documented, Significant Damage - Immediate Repair Required)
[ ] Condition of Control Panels (Clean and Organized, Dusty/Dirty, Signs of Overheating, Evidence of Moisture)
[ ] Any Unusual Noises/Vibrations
[ ] Last Calibration Date of Sensors
[ ] Upload Image of Electrical Panel

--- HYDRAULIC/PNEUMATIC SYSTEM CHECKS ---
[ ] Hydraulic Fluid Level (inches)
[ ] Pneumatic System Pressure (PSI)
[ ] Hydraulic Fluid Condition (Excellent, Good, Fair, Poor)
[ ] Pneumatic System Leaks? (Yes, No)
[ ] Description of any Leaks Found (if applicable)
[ ] Filter Change Date (YYYY-MM-DD)
[ ] Cylinder Operation (Smooth/Jerky) (Smooth, Jerky)
[ ] Any unusual noises observed?
[ ] Last Hydraulic Hose Inspection Date

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