PRODUCTION LINE READINESS CHECKLIST: SAFETY, QUALITY & EFFICIENCY AUDIT

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--- PRE-SHIFT SAFETY INSPECTION ---
[ ] Shift Start Time
[ ] Main Power Switch Location
[ ] Emergency Light Runtime (minutes)
[ ] PPE Availability (Check all that apply) (Safety Glasses, Gloves, Hearing Protection, Steel-Toed Boots, Respirator)
[ ] Fire Extinguisher Inspection Date
[ ] Working Emergency Exit Count
[ ] Any observed safety hazards?

--- EQUIPMENT & MACHINERY ASSESSMENT ---
[ ] Machine ID Number
[ ] Last Lubrication Date
[ ] Operating Temperature (Celsius)
[ ] Guard Status (Secure/Compromised/N/A) (Secure, Compromised, N/A)
[ ] Noise Level (Normal/Elevated/Excessive) (Normal, Elevated, Excessive)
[ ] Notes on Machine Performance
[ ] Photo/Video of Machine Condition (Optional)

--- QUALITY CONTROL PROCEDURES ---
[ ] Batch Number
[ ] Sample Size (Units)
[ ] Visual Inspection Result (Pass, Fail, Pending)
[ ] Dimensional Measurement (mm)
[ ] Detailed Observation Notes
[ ] Adherence to SOP? (Yes, No, N/A)
[ ] Supporting Photos/Documents

--- MATERIAL HANDLING & INVENTORY ---
[ ] Raw Material Inventory Level (Units)
[ ] Work-in-Progress Inventory Count (Units)
[ ] Finished Goods Inventory Count (Units)
[ ] Material Storage Condition (Optimal, Acceptable, Requires Attention)
[ ] Material Handling Equipment Status (Forklift, Pallet Jacks, Conveyor System)
[ ] Last Material Receiving Date
[ ] Notes on Material Condition or Handling Issues

--- EMPLOYEE TRAINING & COMPETENCY ---
[ ] Operator Certification Status (Certified, Provisional, Not Certified)
[ ] Last Training Date (Machine X)
[ ] Hours of Practical Training Completed (New Operator)
[ ] Training Modules Completed (Safety Procedures, Equipment Operation, Quality Control, Emergency Response)
[ ] Notes on Operator Performance/Training Needs
[ ] Supervisor Sign-off on Competency (Yes, No)

--- PROCESS EFFICIENCY & OPTIMIZATION ---
[ ] Cycle Time (Current)
[ ] Cycle Time (Target)
[ ] Bottleneck Identification (Raw Material Supply, Machine 1, Machine 2, Labor Availability, Other (Specify))
[ ] Describe Bottleneck & Potential Solutions
[ ] Defect Rate (Current)
[ ] Areas for Improvement (Select All That Apply) (Material Flow, Machine Setup, Operator Training, Layout Optimization, Other)
[ ] Date of Last Process Review

--- EMERGENCY PREPAREDNESS ---
[ ] Fire Extinguisher Inspection Date
[ ] Last Emergency Drill Date
[ ] Scheduled Emergency Alert System Test Time
[ ] Description of Emergency Procedures (brief)
[ ] Location of First Aid Kit
[ ] Emergency Contact List Updated? (Yes, No)
[ ] Emergency Contact List (Upload)
[ ] Evacuation Route Signage Clear? (Yes, No)

--- ENVIRONMENTAL COMPLIANCE ---
[ ] Waste Water Discharge pH Level (Units: pH)
[ ] Air Emissions - Particulate Matter (Units: mg/mÂ³)
[ ] Waste Disposal Method (Recycling, Landfill, Incineration, Treatment Facility)
[ ] Last Waste Manifest Review Date
[ ] Hazardous Materials Stored On-Site (Solvents, Paints, Acids, Lubricants, Other)
[ ] Notes on Environmental Concerns or Issues

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