SHUTDOWN/TURNAROUND CHECKLIST

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--- PLANNING & PREPARATION ---
[ ] Planned Shutdown Start Date
[ ] Planned Shutdown End Date
[ ] Estimated Shutdown Duration (Days)
[ ] Shutdown Scope Description
[ ] Affected Areas/Units (Area A, Area B, Unit 1, Unit 2)
[ ] Shutdown Type (Preventative Maintenance, Corrective Maintenance, Capital Upgrade, Emergency Shutdown)
[ ] Risk Assessment Document
[ ] Permit Required (Yes/No)

--- PERSONNEL & SAFETY ---
[ ] Number of Personnel Involved
[ ] PPE Requirements (Select all that apply) (Hard Hat, Safety Glasses, Gloves, Safety Shoes, Respirator, Hearing Protection, High-Visibility Vest)
[ ] Briefing/Toolbox Talk Topics Covered
[ ] Date of Safety Briefing
[ ] Time of Safety Briefing
[ ] Emergency Contact Person(s) (Contact 1, Contact 2, Contact 3)
[ ] Emergency Procedures Reviewed (Fire, Medical, Spill)
[ ] Attach Relevant Safety Documentation (SDS, Permit to Work)
[ ] Safety Supervisor Sign-off

--- UTILITIES & SERVICES ---
[ ] Main Power Supply Voltage (V)
[ ] Steam Supply Isolation Method (Blind Flange, Valve Isolation, Other (Specify))
[ ] Detailed Notes on Steam Isolation Procedure
[ ] Scheduled Time for Water Supply Isolation
[ ] Compressed Air Line Isolation (Complete Isolation, Partial Isolation (Specify))
[ ] Description of Partial Compressed Air Isolation
[ ] Date of Last Utility System Inspection
[ ] Water Tank Level (%), prior to shutdown
[ ] Nitrogen Purge Required?  (Yes, No)

--- EQUIPMENT ISOLATION & LOCKOUT/TAGOUT (LOTO) ---
[ ] Select Isolation Method (Physical Isolation (Valves, Blinds), Lockout/Tagout (LOTO), Double Break Isolation, Energy Absorbent Devices)
[ ] Describe Isolation Procedures
[ ] Lock Number (if applicable)
[ ] Energy Source (Electrical, Pneumatic, Hydraulic, Steam, Water)
[ ] Affected Equipment (Check all that apply) (Pumps, Motors, Valves, Compressors, Reactors, Heat Exchangers)
[ ] Isolation Verification Signature
[ ] Isolation Verification Date
[ ] Isolation Verification Time

--- MECHANICAL WORK ---
[ ] Describe the specific mechanical work to be performed.
[ ] Estimated labor hours required for mechanical work.
[ ] Upload detailed mechanical work scope documents/drawings.
[ ] Type of Mechanical Repair (e.g., replacement, overhaul, inspection). (Replacement, Overhaul, Inspection, Repair, Other)
[ ] Estimated Start Date for Mechanical Work.
[ ] Estimated Start Time for Mechanical Work.
[ ] Specialized tools or equipment required. (Crane, Specialized Wrench Set, Hydraulic Tools, Welding Equipment, None)
[ ] Part Number(s) of replaced components.
[ ] Mechanical Work Completion Signature

--- ELECTRICAL WORK ---
[ ] Voltage Readings - Phase A
[ ] Voltage Readings - Phase B
[ ] Voltage Readings - Phase C
[ ] Insulation Resistance Test Result (Megger) (Pass, Fail, Not Performed)
[ ] Detailed Observations During Insulation Resistance Testing
[ ] Electrical Safety Checks Performed (Grounding Verification, Overcurrent Protection, Personnel Protective Equipment (PPE) Inspection, Arc Flash Hazard Assessment Review)
[ ] Date of Next Electrical Inspection
[ ] Upload Infrared Thermography Report (if applicable)
[ ] Equipment Tag Number for Disconnect Switches
[ ] Electrician Sign-off

--- INSTRUMENTATION & CONTROL SYSTEMS ---
[ ] Calibrate Flow Meter - Loop X
[ ] PLC Program Backup Status (Completed, In Progress, Not Started)
[ ] Record any observed deviations during calibration
[ ] Last Calibration Date - Controller Y
[ ] Time of Calibration - Controller Y
[ ] Upload Calibration Certificates
[ ] HMI Screen Functionality Test Result (Pass, Fail, Not Tested)
[ ] Loop Checks Performed (PID Tuning, Signal Integrity, Input/Output Validation, Communication Tests)

--- PROCESS & CLEANING ---
[ ] Describe the cleaning procedure to be followed. Include any specific chemicals or techniques.
[ ] Target cleanliness level (e.g., % reduction in contaminants)
[ ] Cleaning Method Selected (Manual Cleaning, Pressure Washing, Chemical Cleaning (specify in LONG_TEXT), Other (specify in LONG_TEXT))
[ ] Upload SDS (Safety Data Sheets) for cleaning chemicals.
[ ] Date of Last Cleaning
[ ] Record any unusual observations or issues encountered during cleaning.
[ ] Waste Disposal Method (Recycle, Landfill, Specialized Disposal (specify in LONG_TEXT))
[ ] Estimated Cleaning Duration

--- POST-SHUTDOWN ACTIVITIES & RESTART ---
[ ] Planned Restart Date/Time
[ ] Actual Restart Time
[ ] Pressure Readings (Confirm within spec)
[ ] Temperature Readings (Confirm within spec)
[ ] Checklist Verification - Restart Sequence Complete? (Yes, No)
[ ] Confirm Safety Interlocks Functioning Correctly (Yes, No)
[ ] Any Issues Encountered During Restart?
[ ] Restart Verification Signature
[ ] Production Levels Restored? (Yes, No)
[ ] Notes on initial production run

--- DOCUMENTATION & SIGN-OFF ---
[ ] Shutdown Start Date
[ ] Shutdown End Date (Planned)
[ ] Planned Restart Time
[ ] Summary of Work Performed
[ ] Total Shutdown Duration (Hours)
[ ] Deviations from Planned Shutdown (Check all that apply) (Unforeseen Repairs, Scope Changes, Equipment Delays, Safety Concerns, None)
[ ] Details of Deviations (if any)
[ ] Supporting Documentation (e.g., Inspection Reports, Photos)
[ ] Shutdown Supervisor Sign-off

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