SUPPLY CHAIN PACKAGING OPTIMIZATION CHECKLIST

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--- MATERIAL SELECTION & SUSTAINABILITY ---
[ ] Primary Packaging Material? (Corrugated Cardboard, Plastic (PET, HDPE), Paper, Glass, Metal)
[ ] Percentage of Recycled Content (Minimum)
[ ] Sustainability Certifications Required? (FSC (Forest Stewardship Council), SFI (Sustainable Forestry Initiative), Recycled Claim Standard, ISCC (International Sustainability and Carbon Certification))
[ ] Packaging Material Source? (Domestic, International)
[ ] Justification for Material Choice
[ ] Material Safety Data Sheet (MSDS)

--- SIZE & WEIGHT REDUCTION ---
[ ] Current Package Weight (kg)
[ ] Target Package Weight Reduction (kg)
[ ] Current Package Dimensions (Length x Width x Height in cm)
[ ] Target Package Volume Reduction (cmÂ³)
[ ] Material Reduction Strategy (Thinning Material, Downsizing Overall, Using Lightweight Alternatives, Combination)
[ ] Details on Size & Weight Reduction Initiatives

--- PROTECTIVE PERFORMANCE ---
[ ] Drop Test Height (inches)
[ ] Vibration Test Frequency (Hz)
[ ] Compression Test Load (lbs)
[ ] Drop Test Orientation(s) (Top, Bottom, Side, Corner)
[ ] Pass/Fail Criteria (No visible damage, Minimal cosmetic damage, Product functionality maintained)
[ ] Damage Observations (if applicable)
[ ] Test Photo/Video (if applicable)

--- COMPLIANCE & REGULATIONS ---
[ ] Applicable Regulations (e.g., ISPM 15, UN Packaging) (ISPM 15, UN Packaging Standards, REACH, RoHS, Food Contact Regulations, Other - Specify in LONG_TEXT)
[ ] Specify 'Other' Regulation (if selected)
[ ] Maximum Gross Weight (kg/lbs)
[ ] Maximum Dimensions (Length x Width x Height - cm/in)
[ ] Country-Specific Requirements (if applicable) (Yes - Specify in LONG_TEXT, No)
[ ] Specify Country-Specific Requirements (if applicable)
[ ] Supporting Documentation (e.g., certificates, permits)

--- COST ANALYSIS & ROI ---
[ ] Current Packaging Material Cost per Unit
[ ] Proposed Packaging Material Cost per Unit
[ ] Current Labor Cost per Unit (Packaging)
[ ] Proposed Labor Cost per Unit (Packaging)
[ ] Current Transportation Cost per Unit (Affected by Packaging)
[ ] Proposed Transportation Cost per Unit (Affected by Packaging)
[ ] Estimated Annual Volume of Units Packaged
[ ] Estimated Implementation Cost (New Packaging/Equipment)
[ ] Estimated Payback Period (in months)

--- DESIGN FOR AUTOMATION ---
[ ] Packaging Type Compatibility (Flow-wrap machines, Case erectors, Tray formers, Label applicators, Carton sealers)
[ ] Maximum Case Weight (lbs)
[ ] Maximum Product Dimensions (inches - Length)
[ ] Maximum Product Dimensions (inches - Width)
[ ] Maximum Product Dimensions (inches - Height)
[ ] Barcode/QR Code Placement (Top, Bottom, Side)
[ ] Specific Automation Machine Notes

--- BRANDING & MARKETING ---
[ ] Describe brand messaging to be reflected in packaging
[ ] Upload approved brand logo files (vector format)
[ ] Select desired packaging color palette (align with brand guidelines) (Primary Brand Color, Secondary Brand Color, Neutral Accent Color)
[ ] Font family to be used on packaging (consistent with brand)
[ ] Notes regarding imagery or graphics to be used

--- SUPPLIER COLLABORATION ---
[ ] Current Communication Methods
[ ] Joint Improvement Initiatives (Cost Reduction, Sustainability, Quality, Lead Time Reduction, Innovation)
[ ] Frequency of Supplier Meetings (per month)
[ ] Last Joint Innovation Workshop Date
[ ] Supplier Feedback Mechanism (Formal Surveys, Regular Meetings, Informal Communication, Dedicated Portal)
[ ] Supplier Collaboration Agreement (if applicable)

--- TRANSPORTATION OPTIMIZATION ---
[ ] Average Pallet Utilization (%)
[ ] Cube Utilization Rate (mÂ³)
[ ] Primary Transportation Mode (Truckload (TL), Less-than-Truckload (LTL), Rail, Air, Ocean)
[ ] Transportation Optimization Strategies Implemented (Route Optimization Software, Consolidation of Shipments, Negotiated Rates with Carriers, Mode Shift, Backhauling)
[ ] Average Transit Time (Days)
[ ] Details on Carrier Negotiation Results

--- END-OF-LIFE MANAGEMENT ---
[ ] Primary Disposal Method (Recycling, Composting, Landfill, Reuse/Refill, Other)
[ ] Materials Recycled/Composted (Corrugated Cardboard, Plastic Film, Paper, Metal, Wood, Other)
[ ] Estimated Recycling Rate (%)
[ ] Last Packaging Waste Audit Date
[ ] Details of Return/Refill Program (if applicable)
[ ] Documentation of Recycling/Composting Agreements
[ ] Supplier Responsibility for End-of-Life (Supplier Responsible, Customer Responsible, Shared Responsibility)

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